We have established a state-of-the-art infrastructure facility, which assists us in completing the production target of the company in stipulated period of time. The unit is segmented into various departments and this segmentation helps us in streamlining every business activity in a proper and prompt way.
Prason foods's manufacturing unit is strategically placed at Ratnagiri, Maharashtra, India. Cheap cost of labor and its closeness to JNPT port Mumbai are some of the factors supports in maintaining a very competitive rate for production. The Factory area is over 4250 sq meter area. Enough room for expansion capacity and a team of experienced professionals and the will to deliver a high quality product makes us stand out from our competitors. The company vision mission statement. We are committed to our Clients commitment to its customer well set it apart from the rest The Factory premise is in MIDC area, which offers a collaborative good business environment.
Backed by a team of talented experts and sound infrastructure, we are producing and offering a lozenge in different flavors to the clients. We are manufacturer, supplier and exporter of following product:
Benzocaine Mentholated lozenges
Dichlorobenzyl Amylmetacresol Lozenge
Various Flavors available
The product is processed using unadulterated and pure ingredients, which are sourced from certified vendors after checking their quality before its utilization. The products are prepared by adhering to high quality operating procedures and safety practices. In addition to this we are having a vast manufacturing unit which is GMP certified by the Food and Drug administration of India. In our quest to excel constantly we endeavor to maintain a quality and regulatory compliance culture in every department at Prason Foods.
Our goal is to manufacture quality products at affordable prices by operating at optimum efficiency level. The planning, production and logistics teams work in-sync to use Just-In-Time techniques to optimize inventory levels and associated carrying costs across the entire manufacturing lifecycle.
We have a capacity to produce 4,00,000 tablets per day.
Well qualified and experienced staff of pharmacist and production co-ordinators makes sure that the production dead line is met for every order and within the quality standards that we have.
We have appointed a team of 35 people for managing quality, production and packing section works in a well suited and conducive jovial environment at Prason Foods.
Prason Foods takes pride in the passion that we take in producing quality products.
Amylmetacresol Dicholorobenzyl Alcohol lozenges
These are processed from quality material, procured from the reliable vendors. The products are prepared under hygienic environments using tested approved ingredients. We ensure that all the ingredients are of good quality and free from any kind of impurities. The offered general health products are appreciated for impeccable taste, effective results and have longer shelf life.
Raw material receiving section
The raw material receiving bay is well designed to receive the raw material in bulk quantity.
The RM receiving bay is platform at a good height equivalent to the truck and trolley offloading elevation.
The raw material received are weighed and labeled in the receiving stage itself.
Proper weighing and counting procedure is established and executed.
Equipped to manage the total supply chain the storage section is well designed to properly receive and store the raw material under good condition.
The Storage area is pest controlled and cleaned everyday with vaccum cleaner and water broom.
We have set a separate section to store different raw material separately, within the storing unit.
The raw materials received are properly labelled.
The chemical sections storage is in separate room. The labelled appropriately to have a good handle over the inventory. Proper chemical handling procedures are laid out. The Chemical storage section is well segregated from the other raw material storage section.
Weighing & staging areas provided.
The sorting of raw material is done and the rejected raw material is store is separate designated area.
Facility includes Boiler section, Roller and Blenders, Compression, Cooling area, Sorting and Tablet inspection area
Each Cubicle is provided with separate Air Handling unit (AHU).
Humidity and Temperature is maintained as per the requirement of product.
The Sugar feeding section to boiling vessels is provided with weighing section. And industrial pharma based thermometers. The Sugar boiling process is well controlled by appropriately measuring the temperature through thermometers.
The Boiler section, Roller, blending and compression section, and the Cooling and Sorting section is well separated through walls. And at places by Air Curtain controlled through AHU.
The Roller and Blending machine is 4 rollers based. The dye compression machine is installed in the production bay area.
Chemical mixing area is done in blending section with vacuuming machine used to take the moisture out off from the batch.
All section are equipped with machinery which are GMP compliance Model.
Well trained and experienced supervisory staff and operators.
Sorting and Quality controlled Section.
The complete Sorting area is Air conditioned. The temperature, humidity and air is controlled.
The Packaging and the Production area is separated. The feed from the production area is supplied to Sorting and Packing area through an automated conveyor belt system.
Three level of sorting is done.
A tool based sorting to eliminate the broken tablet.
A casting based sorting to eliminate the irregularities in shape and size.
Two level of hand pick sorting to eliminate any discrepancy in tablet quality due to spotting and sticking
The conveyor belt system is followed by the sorter machine and sorting bay area.
The sorting are also consists of the calibrated weighing scale unit to measure the deviation in the tablet
Primary packing section is temperature and humidity controlled area.
Only authorized professionals have the permission to enter the packaging area.
All the business activities are carried under the well controlled environment.
The packing is done through Automated German brand Pam Pac blistering machine.
The blistered Tablets are fed to the Secondary packaging area through a conveyor belt system.
Currently only Blister packing is offered by us and we do not offer Pillow and Strip packing
We ensure leakage for strips and blisters.
Secondary packing area having air condition for comfort cooling. In addition to this, Conveyer belts are used for carton filling and shipper pack for each primary packing machine.
Before starting new batch or product, the procedures of line clearance is strictly followed.
Well trained supervisor and operators.
Secondary Packaging Section.
Secondary packaging section is separated from the primary packaging section through glass walls. The connection point between two sections is established through conveyor belt system.
Leak testing facility for strips and blisters provided.
The tool based packing of blister into cartons is also available and the number of blisters per cartons should be more than 20 blisters.
Skilled labors for packaging are used.
Air Handling and Dehumidification Section.
The sorting and packaging area is temperature controlled. Three operational Air conditioners are installed in the area.
The Relative humidity is maintained to eliminate the problem is stickiness is tablets. Throat lozenges tablets by the virtue of it chemical composition is hygroscopic in nature. To avoid the stickiness problem stick controls for de humidification are established.
The areas are separated through Air curtain wherever necessary.
As per client requirement the secondary packaging may also include Shrink tube packing of the cartons.
All the cartons are packed in big shippers and the record is maintain due diligently in a Packing record management book.
Air Handling Systems are validated from time to time.
All the packed and shipper finished products are stored in warehouse section for Outward logistics.
The warehouse area is segregated into separate sections to maintain the distinction in finished goods between two clients.
The Warehouse and storage areas are separated through Air curtain wherever necessary.
Quality control and Testing. Salient features of Quality Control Laboratory.
Well equipped with all necessary equipment for analysis and testing of the Tablet.
Leak test is done for a sample quantity of tablets from different batch.
The Analysis testing is outsourced to a government recognized Laboratories for accurate analysis report.
The analysis record for each batch is maintained.
Well defined Storage cupboard for Glassware & Chemicals.
Restricted entry and proper clothing standards and procedure to follow before entering the lab.
Well qualified and experienced staff for quality control.
Q. C. Group Responsibilities.
Design and approves all the specifications and test methods to be followed for raw material, packaging material and finished product.
Calibration of instrument.
Need based procedural development.
Q. A. Group Responsibilities.
Training for QC, production, packing group supervisors and workman for Non Specific and generalized Training for GMP, Personal Hygiene etc.
Design Validation for maintaining systems, process and equipment.
Conducting Internal Audit.
Attending and resolving any complaint from any party, client or regulatory authority.
Documentation & Record Keeping.
Upgrading Manufacturing & Q.C. system.
Water Purifier system
Three level filtration process to be followed.
Raw water feed through water pump system.
Activated Carbon Filter
Micron Bag Filter
Raw Water booster pump to boost water pressure from raw water tank and deliver to pre-treatment at pressure and volume required. CI pump of Kirloskar or equivalent, pressure gauge, Check valve, control and skid complete with control box.
Activated Carbon Filter to remove taste, odor and organic material from feed water. FRP vessel with control valve for backwash, rinse etc. 2 layer of filter media with granular activated carbon pressure gauge etc.
Micro Cartridge Filter to remove suspended particles of size more than 10 micron from feed water. PP vessel with micron cartridge, air release valve pressure gauge etc.
UV sterilizer to elimination of organic matter like bacteria present in , water SS assembly, 36 watt two lamp with controlling UV monitor etc.
Source of water supply with R.C.C. storage tanks.
Planning to get water through Bore well also.
Air Compressor sourced from certified Manufacturer.
On Line Air dryer.
For Primary & Secondary Treatment of effluents.
Administration and Accounting department.
Smart working and administration staff ensures is seamless processing of administration related to Order execution.
All regulatory compliance is been executed by the admin and accounting staff.
Prason Foods, B - 9/2, M.I.D.C, Mirjole Road, Ratnagiri - 415639, Maharashtra, India